Page 26 - Energize October 2022
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NEWS


        Setting a new standard for crane cable

        guides on Jib cranes





             rend setting crane manufacturer, Stahl Cranes and Hoists in Vereeniging, is shifting its   machines, industrial machines and even
             Jib crane cable management systems from the old system of festoons and pulleys to   3D printers and robotics. Whatever the
        Treliable and snag-free energy chain systems from specialist supplier, igus.  size or application we are able to produce
           Manufactured from engineered polymers, the energy chains are mechanical machine   energy chains that are fit for purpose and
        elements that guide and protect data and power cables needed to operate the crane. Rather   able to outlast and outperform just about
        than the cables being exposed and hanging from the festoon system, the energy chains secure   everything available in the marketplace
        the cables within the chain and provide the required movement without damaging the cables.  today.
           Stahl Cranes and Hoists Sales Manager Marius Ferreira says the latest crane manufactured   “With ongoing research and
        and supplied to SEW Eurodrive’s Gauteng factory, is supplied with an energy chain system   development at the company’s
        from igus. Its ease of installation on the crane and lack of rotating moving parts makes for a   headquarters in Germany and plants
        less complicated system with fewer structural attachments, clamps and weld points.  across the globe, the company continues
                                                                                  to innovate and develop solutions and
        Abrasion resistant                                                        materials for almost any application,”
        The 3-ton monorail system is used in the company’s parts wash bay for the cleaning of   concludes Ian.
        equipment from its customer sites around the country. The potential for dirt and ingress
        is therefore significantly higher than usual applications and the use of abrasion resistant   ABOUT IGUS
        polymers ensures that the cable and energy chain do not wear out. Compared to a trolley   igus GmbH develops and produces
        system on a festoon there are far few moving parts, no lubrication and the energy chain   motion plastics. These lubrication-free,
        system is less likely to be damaged by accident as is the case with the older method.   high-performance polymers improve
           “With the introduction of igus energy chains on our cranes there is virtually no reason   technology and reduce costs wherever
        to return to the old festoon systems. Data gathered from our cranes using energy chains   things move. In energy supplies, highly
        suggest they are considerably more reliable, need almost no maintenance, do not use   flexible cables, plain and linear bearings
        lubricants and most importantly keep the cables out of harms’ way.        as well as lead screw technology
           “In conjunction with igus’ Chainflex cables which are specially designed to bend and flex   made of tribo-polymers, igus is the
        there is no reason why the energy chain and cables should not last the lifetime of the crane   worldwide market leader. The family-run
        with just routine maintenance. Growing demand for these energy chains has led to keener   company based in Cologne, Germany,
        pricing and is considered more cost effective throughout its lifespan,” says Marius.  is represented in 35 countries and
                                                                                  employs 4,900 people across the globe.
        Engineered polymers                                                       In 2021, igus generated a turnover of
        Igus managing director, Ian Hewat, says the success of its systems lie in the engineered   €961 million. Research in the industry’s
        polymer materials on offer which simply cannot be matched globally. igumid G, a   largest test laboratories constantly yields
        high-performance plastic which possesses a variety of traits for a number of different   innovations and more security for users.
        environments, can handle strenuous loads and extreme temperatures. It is also abrasion-  234,000 articles are available from stock
        resistant and suitable for outdoor use. A host of other materials are available for even   and the service life can be calculated
        extreme or unusual applications.                                          online. In recent years, the company has
           “We supply our energy chains for applications as diverse as heavy port cranes, mining   expanded by creating internal startups,
                                                                                  e.g. for ball bearings, robot drives, 3D
                                                                                  printing, the RBTX platform for Lean
                                                                                  Robotics and intelligent “smart plastics”
                                                                                  for Industry 4.0. Among the most
                                                                                  important environmental investments
                                                                                  are the “chainge” programme – recycling
                                                                                  of used e-chains - and the participation
                                                                                  in an enterprise that produces oil from
                                                                                  plastic waste.

                                                                                  Contact Ian Hewat, igus South Africa,
        Igus energy chain installed on                                            Phone 011 312-1848,
        wash bay crane                                                            ihewat@igus.net, www.igus.co.za




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