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MEASUREMENT AND INSTRUMENTATION



         Table 11. Variation in noise and bandwidth from axis to axis for MEMS accelerometers for CbM

                                         ADXL1002                 ADXL317                 Other MEMS Vendors
         Bandwidth X                     11 kHz                   4 kHz                   4.2 kHz to 8.2 kHz
         Bandwidth Y                                              4 kHz                   4.2 kHz to 8.5 kHz
         Bandwidth Z                                              2 kHz                   2.9 kHz to 6.3 kHz
         Noise X                         25 µg/√Hz                55 µg/√Hz               75 µg/√Hz to 300 µg/√Hz
         Noise Y                                                  55 µg/√Hz               75 µg/√Hz to 300 µg/√Hz
         Noise Z                                                  120 µg/√Hz              110 µg/√Hz to 300 µg/√Hz


        the advantages of having extra axes (y, z) in one place on an   accelerometers, which are predominantly single axis, this
        asset. This is well understood by designers familiar with MEMS   will be given as transverse sensitivity, which describes the
        sensors, but a few things need to be considered. MEMS triaxial   sensitivity to any motion not on the same axis it was designed
        accelerometers can be orders of magnitude lower in cost with   to measure on. For a triaxial accelerometer experiencing
        comparable performance to piezo-electric accelerometers and   acceleration only on its y-axis, some acceleration will be
        far smaller, so more sensors can be placed, even in wireless   measured on the x and z axes due to CAS. Figure 5 shows
        installations on less critical assets. This provides more diagnostic   a CAS of 1% as the y (or z) axis experiences 1.5 g of
        insights into the general operation of the asset.      acceleration; this is also observed on the x-axis as 15 mg or
                                                               1% of 1.5 g. This phenomenon also affects single-axis MEMS
        Cross-axis sensitivity                                 accelerometers. The lower this percentage, the more accurate
        Cross-axis sensitivity (CAS) refers to how much output is   and reliable is the vibration data that can be measured and
        seen on one axis when acceleration is imposed on a different   used to detect faults, anomalies and drifting trend lines.
        axis, typically expressed as a percentage. For piezo-electric   Some MEMS manufacturers leave critical information like CAS
                                                               off their data sheets, as shown in Table 12, but for CbM and PdM
                                                               this is a vital specification that must be understood when trying to
                                                               detect failures early where they are likely to be close to the noise
                                                               floor of the sensor. The 1% listed for the ADXL1002 could be
                                                               considered conservative as tests have shown performance to be
                                                               slightly better.
                                                                  Figure 6a shows a CAS test on a MEMS accelerometer.
                                                               Vibration was applied in the z-axis only. Figure 6a shows the
                                                               z-axis measured an acceleration of approximately 1.1 g peak,
                                                               whereas the x-axis in Figure 6b measured approximately 0.05 g
                                                               peak acceleration and the y-axis slightly less at 0.0425 g.
                                                                  Table 13 shows the worst case CAS of 2.6% on the x-axis
                                                               and 2.2% on the y-axis. There could be misalignments in the test
                                                               setup, so the likelihood is the CAS is at least 2% but below 2.6%.
                                                               While it is possible to calibrate CAS, it is desirable to have this
                                                               value close to 1%, which is the industry-leading value for MEMS
                                                               CbM accelerometers. Piezo-electric CAS is typically around 5%,
                                                               but in some cases, up to 15% is reported.7 Transverse sensitivity
        Figure 5: Cross-axis sensitivity observed on the x-axis of a 3-axis   values below 5% are available on request from some piezo-
        accelerometer accelerating in y or z axes.             electric vendors at an extra cost.

         Table 12. Cross-axis sensitivity comparison for MEMS accelerometers used in CbM

                                         ADXL1002                 ADXL317                 Other MEMS Vendors

         Cross-Axis Sensitivity          1%                       1%                      Not listed, or up to 2%

         Table 13. MEMS B sensor cross-axis sensitivity
                                         Acceleration Peak (g)    Acceleration RMS (g)    CAS % (RMS)
         Z-Axis                          1.1                      0.76
         Y-Axis                          0.0425                   0.017                   2.2
         X-Axis                          0.05                     0.02                    2.6




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