Page 7 - EngineerIT October 2022
P. 7

AUTOMATION AND CONTROL


            PC-based control in                                                   among the focal points in the process
                                                                                  of planning the buildings. Completed in
                                                                                  the summer of 2020 and spanning an
               liquids production                                                 area of around 10 000 m², the energy
                                                                                  footprint of the production building falls
                                                                                  below the maximum stipulated by the
                                                                                  KfW 55 standard for new buildings in
                                                                                  Germany – and what’s more, the new
                                                                                  liquids production facilities are powered
                                                                                  entirely by green electricity. The
                                                                                  company also has its own photovoltaic
                                                                                  system that contributes around 20% of
                                                                                  the electricity required.
                                                                                    As head of engineering at Engelhard
                                                                                  Arzneimittel, Rüdiger John is responsible
                                                                                  for the automation project as a whole,
                                                                                  from planning liquids production to
                                                                                  implementing and commissioning
                                                                                  it – and he works with the support of
                                                                                  Beckhoff Systems Engineering. “Even
                                                                                  when we first started using Beckhoff
                                                                                  technology in our old plant back in 2014,
                                                                                  I loved the flexibility that PC-based
                                                                                  control brought,” states John, who also
                                                                                  praises the cooperative nature of the
                                                                                  work he has done with Stefan Maßmann,
                                                                                  Andreas Wieners and Jürgen Bolte from
                                                                                  Beckhoff Systems Engineering.
                                                                                    The production plant in
                                                                                  Niederdorfelden is designed for
          Engelhard Arzneimittel is one of
          the leading brand manufacturers                                         producing all liquid pharmaceuticals.
          in the field of over-the-counter                                        “It handles Prospan cough syrup and
          medicines. Its well-known products,
          which include the cough medicine                                        other liquids, which we add to packaging
          Prospan, are sold in more than                                          formats like small pouches, and we
          a hundred countries worldwide.                                          also use it to produce cough drops,”
          The pharmaceutical company has
          constructed a new production building                                   says John, explaining the range that the
          and production facilities for liquids,
          laying the foundation for sustainable
          production – with the support of
          PC-based control and the application   All the control and automation
          engineers of Beckhoff.               technology was designed and
                                               programmed by Beckhoff
                                               Systems Engineering on the
                                               basis of TwinCat3.
              ne hundred and fifty years
              after its founding in Frankfurt
       Oam Main in 1872, Engelhard
        Arzneimittel is still a family run company,
        now in its fifth generation of ownership.
        Around 450 people work at its site in
        Niederdorfelden near Frankfurt, around
        100 of them in production. In 2019,
        Engelhard responded to the immense
        increase in demand it faced, with the
        construction of a new administration
        building and a production building.
        Efficiency and sustainability were


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