Page 25 - EngineerIT September 2022
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MEASUREMENT AND INSTRUMENTATION



           Most of the early measurement units were based on
        quantity, volume, mass, distance, angles and time, but as the
        human race evolved and technology became more advanced,
        there was the need for additional measurements such as
        electrical, frequency, temperature, pressure, etc…
           Over time, as trade between different nations and regions
        increased, a standard comparable reference system was needed
        in order to measure. In 1585, the stirring started with Simon
        Stevin when he proposed a decimal system that eventually,
        after many different iterations, lead to our modern metric
        standardised system.
           The SI system is continually developing to keep track with
        ever-evolving technologies.






                                                               Calibration and intermediate checks/verifications
                                                               What’s the difference – what’s the RISK if any?

                                                               The first two very important definitions from the international
                                                               vocabulary of metrology that will be used in this article are:
                                                               •  Calibration 5.18 [VIM3: 2.39; VIM2: 6.11; VIM1: 6.13]
                                                                  - Operation performed on a measuring instrument or a
                                                                  measuring system that, under specified conditions:
                                                                  1.  establishes a relation between the values,
                                                                     with measurement uncertainties provided by
                                                                     measurement standards and corresponding
                        To Measure is to know                        indications with associated measurement
                      To calibrate is to be Accurate                 uncertainties and
                   To Verify is to be assured of Accuracy         2.  uses this information to establish a relation for
                                                                     obtaining a measurement result from an indication.
                                                               •  Verification 5.25 [VIM3: 2.44] - Provision of objective
        The calibration story of value continued                  evidence that a given item fulfils specified requirements.
        Today we live in a world where quality systems have been
        adopted and implemented to improve the overall quality and   When we only comply with our quality system requirement
        efficiency of the output of industry.                  of an annual calibration, we may inherently and unknowingly
           And with these quality systems came requirements of   introduce a risk. When only performing calibration and
        calibration.                                           adjustment on an annual cycle, an instrument comes back
           A question to ask - do these calibration requirements add   showing that it was out of specification. Can we trust the
        value – the answer is a definite YES!!!                measurements we have made with that instrument since the
           But…….                                              last time it was “calibrated”?
           What do quality systems say about calibration intervals and
        validity? Once a year? Twice a year? Once every two years?

        The short answer is they do not specify this based on time but
        rather on the risk to quality coupled to use, criticality and initial
        validity. This is because instrumentation and measurement tools
        change with exposure to:
        •  The passage of time
        •  Temperature and variation in temperature
        •  Humidity and variation in humidity
        •  Changing environmental conditions
        •  Vibration
        •  Normal use (wear and tear)
        •  Abuse


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