Page 4 - Energize Issue 1 2023
P. 4

COVER STORY


                          Talking transformer testing





                                                Information from WearCheck


                In the cover story of this edition, WearCheck’s transformer consultant, Corné Dames,
                  discusses the merits of oil analysis statistics in boosting transformer maintenance.
                     This article has been shortened for space. Click here to read the full article.




             ondition monitoring is the      calculated from international standards for mineral oils, and indicate the critical values
             frequent collecting, measuring,   stipulated in the various standards.
       Crecording and analysis of the
        relevant data regarding an asset’s   The scope of oil analysis, interpretation of the data, and
        operation. By interpreting the data   critical values
        correctly, one understands the asset’s   Transformers are divided into classes according to their kV ratings. It is up to the reliability
        condition, and this can result in    or asset manager to use the guidelines for larger equipment, thereby implementing
        extended maintenance-free periods.   shorter increment oil analysis and electrical tests. Some of the analysis has been identified
           There are key parameters that can   as to routine type tests. Still, there is an extensive range of tests that can assist in
        give us a more complete picture of the   identifying specific problem criteria within the system, which might not be clear through
        status of the transformer and guide us   the typical day-to-day analysis usually performed.
        regarding the actions needed to ensure
        the continued reliability of the asset.   CATEGORY   TYPE OF EQUIPMENT
                                              Category O   Power transformers/reactors with a nominal system voltage of 400 kV and above
        What the data tells us                Category A   Power transformers/reactors with a nominal system voltage above 170 kV and
        •  Whether the unit’s condition has              below 400 kV. Also power transformers of any rated voltage where continuity
           changed since the last maintenance            of supply is vital and similar equipment for special applications operating under
           period                                        onerous conditions.
        •  If it can be operated safely       Category B   Power transformers/reactors with a nominal system voltage above 72,5 kV and up
        •  Any signs of deterioration                    to and including 170 kV (other than those in Category A)
        •  If the unit can be safely loaded   Category C   Power transformers/reactors for MV/LV application e.g. nominal system voltages
           above its nameplate rating for a              up to and including 72,5 kV and traction transformers (other than those in
                                                         Category A). Oil-filled circuit breakers with a nominal system voltage exceeding
           particular period                             72,5 kV. Oil-filled switches, a.c. metal-enclosed switchgear and control gear with a
        •  Whether any particular actions                nominal system voltage greater than or equal to 16 kV
           should be implemented now          Category D   Instrument/protection transformers with a nominal system voltage above 170 kV
        •  How long we can use the unit       Category E   Instrument/protection transformers with a nominal system voltage up to and
           before we need to consider                    including 170 kV
           replacement
        •  If recurring problems have been    Category F   Diverter tanks of on-load tap-changers, including combined selector/diverter
                                                         tanks.
           identified
                                              Category G   Oil-filled circuit breakers with a nominal system voltage up to and including 72,5 kV
                                                         Oil-filled switches, a.c. metal-enclosed switchgear and control gear with a nominal
        Effective condition                              system voltage less than 16 kV
        monitoring outline                    NOTE 1 Separated selector tanks of on-load tap-changers belong to the same category as the
        It is vitally important to identify clear   associated transformer
        goals as part of your strategy. By    NOTE 2 Oil-impregnated paper bushings and other hermetically sealed equipment may be placed
        stipulating the outcome and what you   in Category D or E if a routine monitoring programme is desired. The manufacturer’s instructions
        want to accomplish, it will be easier to   should be referred to.
        identify the required parameters.     NOTE 3 Regardless of size or voltage, a risk assessment may justify condition-monitoring techniques
           Health indexing of assets is       usually appropriate to a higher classification.
        helpful to get a clearer picture of   NOTE 4 For practical and economical reasons, some electrical utilities may decide that their small
        the transformer’s condition. Test     transformers up to 1 MVA and 36 kV are not included in this classification. Routine monitoring
        parameters carry a numerical value    may not be considered economical for this type of equipment. Where a monitoring programme is
                                              required for these transformers, the guidelines in category C should be adequate.
        which add to the total Health Index
        Value. These parameter weights are    Table 1: Rating classes


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