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TECHNICAL


        Lead-acid batteries are not going


        away – A technical comparison of



        lead-acid and Li-ion batteries




                             by Michael Schiemann, BAE Batterien Germany; and Chris Searles, BAE Batteries USA





                ith the introduction of        Li-ion battery manufacturers focus on replacing legacy lead-acid batteries in applications
                lithium-ion (Li-ion) technology   where lead-acid batteries have traditionally dominated.  The question is, will Li-ion
                                                                                      1
       Winto the market by Sony in the       technology dramatically change the industrial stationary market as we know it, or will the
        early 1990s, Li-ion technology is increasingly   lead-acid battery remain attractive?
        being looked at as a most desirable
        energy storage technology for small and   Standby applications
        midsize standby power and energy storage   If we consider the primary characteristics of Li-ion technology, on the surface it appears that
        applications. The progress with lithium was   the technology can be a serious alternative for stationary standby battery markets, especially
        initially driven by consumer electronics and   in the traditional stationary battery applications which provide standby backup power in
        has now dramatically changed the market   substations, power generation plants, UPS data centres and telecommunications. This begs
        with respect to “mobile” batteries like NiCd   the question: are the primary characteristics of Li-ion technology really essential or required
        or NiMH.                             for standby battery operation?
           Based on the primary positive       Major electric utilities, especially investor-owned utilities or utilities connected to the
        characteristics of Li-ion technology   Bulk Electric System (BES) in North America which are governed by certain NERC mandates,
        that provide high energy content and   have typically used vented-lead-acid (VLA) standby batteries for protection and control
        good cycle performance, along with the   switchgear, emergency lighting, SCADA and other related applications. They use both VLA
        progress of material and production   and the valve-regulated-lead-acid (VRLA) batteries for the uninterruptible power supplies
        technologies, lithium-ion batteries have   (UPS) in their offices and private telecommunications networks.
        been successfully introduced into the   In a UPS application the battery delivers anywhere from 5 to 1000 kW of power at a
        market for Battery Electric Vehicle (BEV)   battery voltage of 380 to 550 V with a typical discharge/bridging time of 5 to 30 minutes.
        or Plug-in Hybrid Electric Vehicle (PHEV)   The applied capacity of the battery can be anywhere from 7 to >1500 Ah depending on
        applications.                        specification requirements.
           If we look at the evolution of      Larger capacities are often realized by paralleling several strings of batteries. Today, the
        battery technology as shown in Figure   battery most utilised is a VRLA, 12 V monobloc battery. Organizations with a high reliability,
        1, we see that Li-ion is a rather young   mission-critical requirement often still use the VLA cell. This operation is typically a float
        technology compared to lead-acid     operation with equalizing charges given periodically. There are usually very few deep
        batteries, with fewer than 25 years
        of actual field experience. Continued
        improvement of the characteristics
        of Li-ion is forecast, and during the
        next several years that development
        potential will accelerate.
           The success of lithium batteries for
        consumer and electro-mobile applications
        confirms that Li-ion technology is suitable
        for these applications. Now Li-ion
        technology is looking for new applications,
        mainly driven by the high investments
        made in the production of large format
        cells (>20 Ah) and the delayed growth
        of the electric vehicle (EV) market in
        comparison to the original forecasts.   Figure 1: A history of the development of rechargeable batteries



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