Page 63 - Energize May 2022
P. 63

TECHNICAL



                                                                                  the findings and helped identify the
                                                                                  potential root cause of the failure.

                                                                                  Benefits
                                                                                  A combination of low-energy testing
                                                                                  procedures is always required after a
                                                                                  fault condition. On-site availability of
                                                                                  SFRA equipment and records of SFRA
                                                                                  measurements allow rapid identification
                                                                                  of a fault and its location. Other
        Figure 7: High voltage short circuit test                                 procedures help validate and evaluate
                                                                                  the magnitude of the damage. Oil
                                                                                  sampling is a good practice when an
                                                                                  active failure condition is continuously
                                                                                  affecting the regular operation of the
                                                                                  transformer. Nevertheless, faults can
                                                                                  be rapid and violent, not giving time to
                                                                                  the operator to prevent damage to the
                                                                                  transformer.
                                                                                    Continuous DGA sampling is
                                                                                  particularly recommended for heavily
                                                                                  loaded transformers, as in the case of this
                                                                                  furnace transformer. For the industrial
                                                                                  asset owner, loss of power supply is
                                                                                  directly proportional to financial losses
                                                                                  and non-recoverable production. In this
                                                                                  case, a spare unit was available, and
                                                                                  downtime was minimised.
                                                                                    Be proactive, not reactive. Keep
                                                                                  baseline records of the factory and routine
                                                                                  test results of your equipment, and make
                                                                                  sure that your electrical testing toolbox is
                                                                                  equipped with the right tools, especially
        Figure 8: Phase C regulating winding as found during visual inspection    with an SFRA portable device such as
                                                                                  Megger’s FRAX 101.
        After a fault, several actions need to be considered:
        •  If the fault was external to the transformer, demagnetise the transformer after isolating   References
          it from the system. Remove residual magnetisation in the core to facilitate meaningful   1. ABB: “Transformer Service Handbook –
          interpretation of AC test results, specifically SFRA, excitation, and transformer turns ratio   4th Edition”, Page 189, 2018
          tests.                                                                  2. IEEE C57.152-2013: “Guide for
        •  If the fault is internal, use low-energy testing practices. Make sure combustible gases are   Diagnostic Field testing of Fluid-filled
          removed from the transformer.                                            Power Transformers, Regulators, and
                                                                                   Reactors”
        In this case study, electrical and dielectric testing confirmed that phase C winding failed
        severely, and that the unit could not go back into operation without repair. A spare unit   Contact Marie-Claude Rasendra, Megger,
        was put in place to minimise downtime during the testing and repair of the faulty unit. The   marie-claude.rasendra@megger.com,
        damage in this transformer could have been identified solely by SFRA. Other tests supported   www.megger.com

















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